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id="2i4qesy4esy" class="NyNewsdetail_tips">更新時(shí)間：2025-03-26 點(diǎn)擊次數(shù)：507</div> <div id="2i4qesy4esy" class="NyNewsdetail_con" id="c_detail_wrap"> <p style="text-align: left;">25m3碳源加藥罐（聚乙烯PE滾塑儲(chǔ)罐）生產(chǎn)工藝流程</p><p style="text-align: left;">碳源加藥罐（如乙酸鈉方式之一、葡萄糖等）通常用于污水處理反硝化脫氮工藝高效，采用聚乙烯（PE）滾塑成型工藝生產(chǎn)姿勢，具有耐腐蝕最深厚的底氣、一體成型影響力範圍、壽命長(zhǎng)等優(yōu)勢(shì)方案。以下是詳細(xì)的生產(chǎn)工藝流程：</p><p style="text-align: left;">1.原材料準(zhǔn)備</p><p style="text-align: left;">（1）PE原料選擇</p><p style="text-align: left;">高密度聚乙烯（HDPE）：耐化學(xué)腐蝕性強(qiáng)技術先進，適用于碳源（乙酸鈉大型、葡萄糖等）儲(chǔ)存保持穩定。</p><p style="text-align: left;">抗UV添加劑（戶外使用需添加紫外線穩(wěn)定劑）就此掀開。</p><p style="text-align: left;">色母粒（可選藍(lán)色/黑色等，便于標(biāo)識(shí)）。</p><p style="text-align: left;">（2）模具準(zhǔn)備</p><p style="text-align: left;">根據(jù)25m3罐體尺寸（如直徑2.8m總之，高度4.5m）定制鋼制模具。</p><p style="text-align: left;">模具需預(yù)加熱至200~300℃紮實做，便于PE粉末熔融附著拓展基地。</p><p style="text-align: left;"><img src="https://img52.hbzhan.com/9/20250325/638785126837935840262.jpg" style="max-width:800px;max-height:300%;"/></p><p style="text-align: left;"><img src="https://img50.hbzhan.com/9/20250303/638765962837987476454.jpg" style="max-width:800px;max-height:300%;"/></p><p style="text-align: left;"><img src="https://img46.hbzhan.com/9/20241012/638643355093846004110.jpg" alt="25m3碳源加藥罐聚乙烯儲(chǔ)罐工藝流程" style="width:800px;"/></p><p style="text-align: left;">2.滾塑成型工藝流程</p><p style="text-align: left;">（1）裝料&合模</p><p style="text-align: left;">PE粉末（+色母/抗UV劑）裝入模具內(nèi)。</p><p style="text-align: left;">模具閉合多元化服務體系，確保密封性處理。</p><p style="text-align: left;">（2）加熱旋轉(zhuǎn)</p><p style="text-align: left;">模具進(jìn)入滾塑機(jī)，沿雙軸（X/Y軸）旋轉(zhuǎn)（轉(zhuǎn)速2~20rpm）實力增強。</p><p style="text-align: left;">加熱至200~350℃自然條件，PE粉末熔融并均勻附著在模具內(nèi)壁。</p><p style="text-align: left;">（3）冷卻定型</p><p style="text-align: left;">停止加熱，通入冷風(fēng)/水霧冷卻體系流動性，使PE固化成型。</p><p style="text-align: left;">冷卻時(shí)間約30~60分鐘（取決于罐體厚度）深度。</p><p style="text-align: left;">（4）脫模&修整</p><p style="text-align: left;">打開(kāi)模具助力各行，取出成型罐體。</p><p style="text-align: left;">切除毛邊帶來全新智能、飛邊互動互補，檢查表面光潔度。</p><p style="text-align: left;">3.配件安裝&結(jié)構(gòu)加強(qiáng)</p><p style="text-align: left;">（1）開(kāi)孔&法蘭焊接</p><p style="text-align: left;">按設(shè)計(jì)要求開(kāi)孔（進(jìn)料口自主研發、出料口力度、排氣口、液位計(jì)口等）意向。</p><p style="text-align: left;">采用PE熱熔焊接或法蘭連接性能，確保密封性。</p><p style="text-align: left;">（2）加強(qiáng)結(jié)構(gòu)</p><p style="text-align: left;">環(huán)向加強(qiáng)筋：增強(qiáng)罐體剛性優勢，防止變形設計。</p><p style="text-align: left;">支腿/鞍座：底部支撐結(jié)構(gòu)（可選PE或外包鋼架）。</p><p style="text-align: left;">（3）攪拌系統(tǒng)（可選）</p><p style="text-align: left;">如需溶解固體碳源（如葡萄糖），可加裝PE/PP材質(zhì)攪拌器善謀新篇。</p><p style="text-align: left;">4.質(zhì)量檢測(cè)</p><p style="text-align: left;">（1）外觀檢查</p><p style="text-align: left;">無(wú)氣泡推進高水平、裂紋、厚度不均等缺陷供給。</p><p style="text-align: left;">（2）密封性測(cè)試</p><p style="text-align: left;">注水試壓（24小時(shí)無(wú)滲漏）不斷發展。</p><p style="text-align: left;">（3）尺寸校驗(yàn)</p><p style="text-align: left;">直徑、高度拓展應用、壁厚（通常8~15mm）符合設(shè)計(jì)要求非常重要。</p><p style="text-align: left;">5.出廠前處理</p><p style="text-align: left;">清潔：去除內(nèi)部粉塵、雜質(zhì)取得明顯成效。</p><p style="text-align: left;">包裝：纏繞膜+鋼架固定基地，防止運(yùn)輸損傷。</p><p style="text-align: left;">文件：提供材質(zhì)報(bào)告大力發展、合格證約定管轄、安裝說(shuō)明書。</p><p style="text-align: left;">6.安裝與使用建議</p><p style="text-align: left;">（1）基礎(chǔ)要求</p><p style="text-align: left;">混凝土平臺(tái)（承重≥30噸集成技術，滿液總重≈25噸+罐重）新創新即將到來。</p><p style="text-align: left;">水平度偏差≤3mm/m。</p><p style="text-align: left;">（2）配套系統(tǒng)</p><p style="text-align: left;">管道：UPVC/PE材質(zhì)創新的技術，避免金屬腐蝕設計能力。</p><p style="text-align: left;">液位計(jì)：磁翻板/超聲波（非接觸式）。</p><p style="text-align: left;">（3）維護(hù)要點(diǎn)</p><p style="text-align: left;">定期清洗（碳源易滋生微生物）有序推進。</p><p style="text-align: left;">戶外需加遮陽(yáng)棚發展，延緩PE老化。</p><p style="text-align: left;">總結(jié)：PE滾塑碳源加藥罐核心優(yōu)勢(shì)</p><p style="text-align: left;">?無(wú)縫一體成型——零泄漏風(fēng)險(xiǎn)</p><p 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